First, technological innovation promotes the simplification of mold processing
Efficient design and manufacturing technology: Chenhua Mould has realized the high efficiency of mold design and manufacturing by mastering precision cutting technology, mold multi-cavity technology, and long-life mold manufacturing technology. For example, in terms of multi-cavity technology, Chenhua Mould has mastered the PMMA mold design and manufacturing and product molding technology of one mold and multiple cavities, which can significantly improve production efficiency.
Advanced material application: Chenhua mold uses high-temperature, corrosion-resistant and wear-resistant materials, such as P20, H13, nickel-based alloys, tungsten-molybdenum alloys and stainless steel, etc., which can meet the needs of hot runner molds in high temperature and high pressure working environments, and improve the durability and stability of molds.
Hot runner system optimization: Chenhua Mould's hot runner system design is advanced, including single-head hot runner system, multi-head hot runner system and valve gate hot runner system. These systems ensure uniform filling of the melt in the cavity by optimizing the runner layout and heating method, reducing product defects and improving molding quality.
2. Process optimization to improve product quality
Precision machining and heat treatment: Chenhua mold adopts high-precision processing equipment, such as high-speed milling machining center, to carry out precision milling of mold parts to ensure the dimensional accuracy and surface roughness of the parts. At the same time, heat treatment is carried out on some mold parts to improve the hardness, strength and wear resistance of the material, so as to prolong the service life of the mold.
Hot runner forming technology: hot runner forming technology is a highlight of Chenhua mold. This technology reduces scrap generation and material costs through a cold-runner nozzle design. At the same time, the part gate formed by the hot runner is of high quality, with low residual stress and small deformation, which ensures the consistency of part quality.
Automated production process: The hot runner system of Chenhua mold makes the workpiece can be directly used as a finished product after molding, without the need for subsequent cumbersome processes such as pruning gates and recycling and processing cold runners, which promotes production automation. This not only improves production efficiency, but also reduces labor costs.
Third, the embodiment of the natural quality of the product
High-precision size control: Chenhua mold pays attention to the control of dimensional accuracy in the processing process, such as the matching size of the forming inserts and the frame all reach the high-precision size of 0.002mm, which ensures the accuracy and consistency of the product.
High mirror requirements are met: through multi-process machining and subsequent high-precision grinding and polishing, Chenhua mold makes the product forming part meet the requirements of high mirror, and improves the appearance quality and market competitiveness of the product.
Customized solutions: Chenhua Mould can provide customized solutions according to customer needs to meet the production needs of different industries and products. This flexibility and customized service make Chenhua Mould more competitive in the market.